Natural Resources

Oil Industry

 

Applications

  • Silvering on frict ion surfaces of Drill bits
  • Selective electrolytic copper metallization on threads, premium alloy drill pipe, risers, tubing, and couplings, for anti-seizure during makeand-break operations.
  • Nickel sulphamate deposit for corrosion protect ion in down-hole, high chloride applications
  • Repair of worn and mechanically damaged coatings by a copper and nickel deposit
  • On-site repair of offshore platform components

Components

  • Drill bits
  • Tubing hangars
  • Risers
  • ConnecConnectorseurs
  • Hydraulic Cylinders
  • Internal and External tubing threads
  • Bearings journals, steam turbine
  • Pumps, impeller bores, shaft Bearing journals, seal areas
  • Pulley shafts on conveyors, Bearings fits
  • Stationary and rotating equipment
  • Gear box seals

Pulp & Papers

 

Applications

  • Bearing diameters
  • Surface defects following maintenance operations
  • Rolling cages
  • Helical Bore
  • Rolling bearings
  • Sealing gaskets
  • Rotor ranges
  • Switches
  • Bus bars
  • Ranges of Steam Turbine
  • Bearings Flange faces
  • Cylinder headers for diesel engines
  • Bores of connecting rods
  • Crankshaft bearings
  • Repair of defects and scratch, cylinder (Cylinder rods)

Components

  • Suction Rolls
  • Press Rolls
  • Dryer Rolls
  • Pumps
  • Electrical motors
  • Power Generation materials
  • Hydraulic Cylinders

 

Mines & Metallurgy

 

Applications

  • Pumps
  • Mold
  • Carters
  • Electrical Bus Connectors
  • Boxes

 

  • Motors
  • Valves
  • Rollers
  • Cylinders
  • High Performance tubing threads

 

The portable electrochemical selective metallization system can be used with 100 different metals and alloys. It allows the repair of worn or oxidized cylinders and shafts, most of the time without having to dismantle them. Electric motor flanges can be resized quickly and easily without machining and in a shorter time than sleeving. Corroded flanges can be coated with a corrosion-resistant alloy and wear rings with a more wear-resistant metal, which increases the service life of the components.

 

Printing

 

The main applications of selective electrochemical metallization are related to reloading and scratching on various materials such as stainless steel or steel and the repair of flexographic or offset press rolls. These include chrome reloading or the repair of steel blanket defects.

The process used by Kaytek CSP is the ideal solution for the surface treatment and repair of the press rolls, carried out on site and without dismantling:

  • Blanket, plate and print cylinders damaged by tools, screws and bolts and others
  • To defects in the base metal
  • Heidelberg, Mitsubishi, MAN Roland printing equipment, Komori, KBA, etc