NATURAL RESOURCES

OIL INDUSTRY

APPLICATIONS

  • ESilvering on frict ion surfaces of Drill bits
  • ESelective electrolytic copper metallization on threads, premium alloy drill pipe, risers, tubing, and couplings, for anti-seizure during makeand-break operations.
  • ENickel sulphamate deposit for corrosion protect ion in down-hole, high chloride applications
  • ERepair of worn and mechanically damaged coatings by a copper and nickel deposit
  • EOn-site repair of offshore platform components

COMPONENTS

  • EDrill bits
  • ETubing hangars
  • ERisers
  • EConnecConnectorseurs
  • EHydraulic Cylinders
  • EInternal and External tubing threads
  • EBearings journals, steam turbine
  • EPumps, impeller bores, shaft Bearing journals, seal areas
  • EPulley shafts on conveyors, Bearings fits
  • EStationary and rotating equipment
  • EGear box seals

PULP & PAPERS

APPLICATIONS

  • EBearing diameters
  • ESurface defects following maintenance operations
  • ERolling cages
  • EHelical Bore
  • ERolling bearings
  • ESealing gaskets
  • ERotor ranges
  • ESwitches
  • EBus bars
  • ERanges of Steam Turbine
  • EBearings Flange faces
  • ECylinder headers for diesel engines
  • EBores of connecting rods
  • ECrankshaft bearings
  • ERepair of defects and scratch, cylinder (Cylinder rods)

COMPONENTS

  • ESuction Rolls
  • EPress Rolls
  • EDryer Rolls
  • EPumps
  • EElectrical motors
  • EPower Generation materials
  • EHydraulic Cylinders

MINES & METALLURGY

APPLICATIONS

  • EPumps
  • EMold
  • ECarters
  • EElectrical Bus Connectors
  • EBoxes

COMPONENTS

  • EMotors
  • EValves
  • ERollers
  • ECylinders
  • EHigh Performance tubing threads

The portable electrochemical selective metallization system can be used with 100 different metals and alloys. It allows the repair of worn or oxidized cylinders and shafts, most of the time without having to dismantle them. Electric motor flanges can be resized quickly and easily without machining and in a shorter time than sleeving. Corroded flanges can be coated with a corrosion-resistant alloy and wear rings with a more wear-resistant metal, which increases the service life of the components.

PRINTING

The main applications of selective electrochemical metallization are related to reloading and scratching on various materials such as stainless steel or steel and the repair of flexographic or offset press rolls. These include chrome reloading or the repair of steel blanket defects.

The process used by Kaytek CSP is the ideal solution for the surface treatment and repair of the press rolls, carried out on site and without dismantling:

  • EBlanket, plate and print cylinders damaged by tools, screws and bolts and others
  • ETo defects in the base metal
  • EHeidelberg, Mitsubishi, MAN Roland printing equipment, Komori, KBA, etc